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A flexible printed circuit (FPC) is a vital component in many industrial processes and applications. It can incorporate components and is built onto a flexible material. It’s made up of polyamide material and etched copper conductors.
FPC is a circuit board that is lighter, thinner, and offers increased flexibility compared to a traditional circuit board, which is rigid in its structure. Its flexibility increases its durability and reliability too, making it perfect for use in high-flexibility electronic items like medical equipment or where weight and space are limiting factors.
There are FPC connectors with a pitch of 0.3mm, 0.5mm, 0.8mm, 1.0mm and 1.25mm, horizontal and vertical directions and various locking modes. 0.5mm being the most commonly used. These provide the best combination of signal reliability, with compactness.
ZIF is an abbreviation for Zero Insertion Force, and refers to a connector that has zero insertion force, that is, no force is applied when mating the FPC to the Mating. The ZIF connector has a locking mechanism for that purpose. There are mainly three types of locking mechanisms: front flip type, back flip type, and slider cover type.
Download our 3D Files to keep for future reference when designing your own membrane switch.
Best Practices for Designing with FPC
Designing with FPC (Flexible Printed Circuit) requires careful consideration of several factors to ensure that the end product is reliable, efficient, and cost-effective. Here are some best practices for designing with FPC:
Define the application requirements: Before starting the design process, it's important to define the application requirements, including the required electrical performance, size and shape constraints, and environmental conditions. This will help guide the selection of the appropriate FPC material, thickness, and other specifications.
Follow the manufacturer's guidelines: FPC manufacturers provide guidelines for designing with their products, including minimum bend radius, trace width and spacing, and other specifications. These guidelines should be followed to ensure that the FPC functions properly and is reliable.
Minimize stress on the FPC: FPCs are designed to be flexible, but excessive bending or twisting can cause stress on the circuit and lead to failures. The FPC should be designed with a minimum bend radius, and any sharp turns or corners should be avoided.
Use proper termination methods: FPCs are terminated using a variety of methods, including ZIF (Zero Insertion Force) connectors, LIF (Low Insertion Force) connectors, and soldering. The appropriate termination method should be selected based on the application requirements, and proper techniques should be followed to ensure a reliable connection.
Test and validate the design: FPC designs should be tested and validated to ensure that they meet the application requirements and are reliable. This includes testing for electrical performance, durability, and environmental factors such as temperature and humidity.
Consider cost and manufacturability: FPC designs should be optimized for cost and manufacturability, including minimizing the number of layers, reducing the use of specialized materials, and simplifying the manufacturing process.
By following these best practices, designers can ensure that their FPC designs are reliable, efficient, and cost-effective, and meet the specific requirements of their application.